 |
Standard
Pneumatic is the leader in wire wrapping bits and sleeves for
every application. They are long lasting and designed to provide
high quality connections. Many additional or special designs
can be supplied on request to meet particular requirements.
Follow this link for additional information on the techniques
of wire wrapping.
Our Cut, Strip and Wrap Bits are designed
to cut the insulated copper wire to length, strip free the necessary
length of insulation, and wrap the correct number of wire loops
around the terminal pin. |
| |
| Types
of Wrap Available |
| (S)
Standard Wrap - Only the bare wire is wrapped around the
terminal. |
 |
| (M)
Modified Wrap - The first one-half to two turns are made
with insulation wrapped around the terminal. These turns are
in addition to the recommended turns of bare wire. This process
increases the ability of the connection to withstand vibration
and reduces wire breakage. |
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| |
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| Specifications |
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|
Wire Guage AWG
|
Bit Part Number
|
Bit
Type
|
Terminal Hole Diameter
|
Terminal Hole Depth
|
Maximum Insulation Dia.(mod)
|
Recommended Terminal Diagonal
Min---------Max
|
Bit Radius
|
Sleeves Part No. Series
|
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
| Wire
Wrapping Bits |
|
18
|
51810
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.116
|
2.95
|
600XX
|
|
18
|
51820
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.07
|
1.78
|
0.055
|
1.4
|
0.07
|
1.78
|
0.125
|
3.18
|
600XX
|
|
20
|
52010
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.103
|
3.62
|
600XX
|
|
20
|
52020
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.059
|
1.49
|
0.055
|
1.4
|
0.07
|
1.78
|
0.119
|
3.02
|
600XX
|
|
22
|
52210
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.093
|
2.36
|
601XX
|
|
22
|
52222
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.052
|
1.32
|
0.055
|
1.4
|
0.07
|
1.78
|
0.108
|
2.74
|
601XX
|
|
22-24
|
52310
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.09
|
2.29
|
601XX
|
|
22-24
|
52315
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.093
|
3.62
|
60105
|
|
22-24
|
52320
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.05
|
1.27
|
0.055
|
1.4
|
0.07
|
1.78
|
0.108
|
2.74
|
601XX
|
|
24
|
52410
|
S
|
0.089
|
2.26
|
1
|
25.4
|
|
|
0.07
|
1.78
|
0.086
|
2.18
|
0.094
|
2.39
|
600XX
|
|
24
|
52418
|
S
|
0.073
|
1.85
|
1.5
|
38.1
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.083
|
2.11
|
602XX
|
|
24
|
52419
|
S
|
0.073
|
1.85
|
1.5
|
38.1
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.087
|
2.21
|
602XX
|
|
24
|
52420
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.046
|
1.16
|
0.055
|
1.4
|
0.07
|
1.78
|
0.096
|
2.44
|
602XX
|
|
24
|
52424
|
M
|
0.043
|
1.09
|
1
|
25.4
|
0.044
|
1.11
|
0.038
|
0.96
|
0.042
|
1.06
|
0.08
|
2.03
|
604XX
|
|
24
|
52425
|
M
|
0.067
|
1.7
|
1
|
25.4
|
0.042
|
1.07
|
0.049
|
1.25
|
0.064
|
1.63
|
0.085
|
2.16
|
602XX
|
|
24-26
|
52510
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.084
|
2.13
|
601XX
|
|
24-26
|
52521
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.048
|
1.22
|
0.055
|
1.4
|
0.07
|
1.78
|
0.1
|
2.54
|
601XX
|
|
26
|
52610
|
S
|
0.073
|
1.85
|
1
|
25.4
|
|
|
0.055
|
1.4
|
0.07
|
1.78
|
0.078
|
1.98
|
602XX
|
|
26
|
52614
|
S
|
0.04
|
1.02
|
0.64
|
16.2
|
|
|
0.03
|
0.76
|
0.037
|
0.94
|
0.052
|
1.32
|
603XX
|
|
26
|
52621
|
M
|
0.073
|
1.85
|
1
|
25.4
|
0.038
|
0.96
|
0.055
|
1.4
|
0.07
|
1.78
|
0.089
|
2.26
|
602XX
|
|
26
|
52624
|
M
|
0.04
|
1.02
|
0.64
|
16.2
|
0.032
|
0.81
|
0.03
|
0.76
|
0.037
|
0.94
|
0.057
|
1.45
|
603XX
|
|
26
|
52630
|
M
|
0.037
|
0.94
|
0.64
|
16.2
|
0.047
|
1.19
|
0.032
|
0.81
|
0.036
|
0.91
|
0.081
|
2.06
|
604XX
|
|
28
|
52810
|
S
|
0.04
|
1.02
|
0.64
|
16.2
|
|
|
0.03
|
0.76
|
0.037
|
0.94
|
0.05
|
1.27
|
603XX
|
|
28
|
52822
|
M
|
0.04
|
1.02
|
0.64
|
16.2
|
0.032
|
0.81
|
0.03
|
0.76
|
0.037
|
0.94
|
0.057
|
1.45
|
603XX
|
|
30-32
|
53110
|
S
|
0.04
|
1.02
|
0.64
|
16.2
|
|
|
0.033
|
0.83
|
0.039
|
0.99
|
0.047
|
1.19
|
603XX
|
|
30-32
|
53120
|
M
|
0.041
|
1.04
|
0.64
|
16.2
|
0.027
|
0.69
|
0.034
|
0.86
|
0.04
|
1.02
|
0.056
|
1.42
|
603XX
|
|
30-32
|
53121
|
M
|
0.062
|
1.6
|
0.64
|
16.2
|
0.027
|
0.69
|
0.059
|
1.5
|
0.062
|
1.57
|
0.078
|
1.98
|
602XX
|
|
30-32
|
53124
|
M
|
0.035
|
0.89
|
0.64
|
16.2
|
0.023
|
0.58
|
0.031
|
0.79
|
0.034
|
0.86
|
0.049
|
1.24
|
603XX
|
|
30-32
|
53126
|
M
|
0.038
|
0.96
|
0.64
|
16.2
|
0.023
|
0.58
|
0.033
|
0.83
|
0.037
|
0.94
|
0.05
|
1.27
|
603XX
|
|
30-32
|
53127
|
M
|
0.029
|
0.74
|
0.64
|
16.2
|
0.023
|
0.58
|
0.025
|
0.64
|
0.028
|
0.67
|
0.047
|
1.19
|
603XX
|
|
30-32
|
53129
|
M
|
0.04
|
1.02
|
0.64
|
16.2
|
0.023
|
0.58
|
0.033
|
0.83
|
0.039
|
0.99
|
0.051
|
1.3
|
603XX
|
|
30-32
|
53140
|
M*
|
0.035
|
0.89
|
0.64
|
16.2
|
0.027
|
0.69
|
0.031
|
0.79
|
0.034
|
0.86
|
0.051
|
1.3
|
603XX
|
|
30-32
|
53141
|
M
|
0.043
|
1.09
|
0.64
|
16.2
|
0.027
|
0.69
|
0.036
|
0.91
|
0.042
|
1.07
|
0.06
|
1.52
|
603XX
|
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|
Sleeve
Series
|
Part
Number
|
Sleeve Thickness
|
Wall I.D.
|
Notch Width
|
Notch Depth
|
Description
|
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
in
|
mm
|
| Wire
Wrapping Sleeves |
|
600XX
|
60000
|
0.028
|
0.71
|
0.194
|
4.93
|
0.078
|
1.98
|
0.055
|
1.4
|
Funnel
|
|
601XX
|
60100
|
0.023
|
0.58
|
0.171
|
4.29
|
0.062
|
1.57
|
0.05
|
1.27
|
Funnel
|
|
60105
|
0.023
|
0.58
|
0.171
|
4.29
|
0.062
|
1.57
|
0.045
|
1.14
|
Funnel - for bit No. 52315
|
|
60110
|
0.023
|
0.58
|
0.171
|
4.29
|
0.062
|
1.57
|
0.05
|
1.27
|
No Funnel
|
|
60120
|
0.033
|
0.84
|
0.171
|
4.29
|
0.062
|
1.57
|
0.045
|
1.14
|
Funnel - Gray Insulation
|
|
60141
|
0.016
|
0.41
|
0.171
|
4.29
|
0.062
|
1.57
|
0.05
|
1.27
|
No Funnel - 3/4" Slim Nose
|
|
602XX
|
60200
|
0.021
|
0.94
|
0.159
|
4.06
|
0.062
|
1.57
|
0.05
|
1.27
|
Funnel
|
|
60210
|
0.021
|
0.94
|
0.159
|
4.06
|
0.062
|
1.57
|
0.05
|
1.27
|
No Funnel
|
|
60240
|
0.015
|
0.38
|
0.159
|
4.06
|
0.062
|
1.57
|
0.05
|
1.27
|
No Funnel - 3/4" Slim Nose
|
|
603XX
|
60340
|
0.027
|
0.69
|
0.096
|
2.44
|
0.033
|
0.84
|
0.024
|
0.61
|
No Funnel - 3/4" Slim Nose
|
|
60341
|
0.013
|
0.33
|
0.096
|
2.44
|
0.033
|
0.84
|
0.024
|
0.61
|
No Funnel - 3/4" Slim Nose
|
|
60343
|
0.014
|
0.36
|
0.096
|
2.44
|
0.033
|
0.84
|
0.024
|
0.61
|
No Funnel - 1 3/8" Slim Nose
|
|
604XX
|
60440
|
0.017
|
0.43
|
0.127
|
3.23
|
0.044
|
1.12
|
0.045
|
1.14
|
No Funnel - 3/4" Slim Nose
|
| |
| Cut,
Strip and Wrap |
Standard Pneumatic is the recognized leader in wire wrapping products, and our bits and sleeves are used throughout the telecommunication and electronic industries. Our Cut, Strip and Wrap Bits are designed to cut the insulated copper wire to length, strip free the necessary length of insulation, and wrap the correct number of wire loops around the terminal pin. They perform these three functions in a rotating operation, and can be used with a pneumatic, electric, or battery-powered wire wrapping tool. CS & Ws cannot be used with models 6012, 6022, 6072, 6082 and 6312. The cutting and stripping blades are hardened to ensure long life, and can be used for either right or left handed operation. Please contact our factory to arrange for a demonstration or to discuss any special application with our trained personnel. The tool is warranted for 3,000 wraps, and only for manufacturers defects. Normal wear and/or misuse of the tool is not covered under warranty.
Recommended for use with Tefzel and PVC insulated type wire. Please contact JDV for details.
|
 |
| Four
Steps to a CSW Wire Wrapped Connection |
 |
| Bits
and sleeves are sold as a matched and qualified set. Should
a Bit or Sleeve become unservicable, it is recommended
that the set be returned to the factory. For a nominal
charge, a new Bit or Sleeve will be mated to the servicable
part and the new set will be requalified. |
 |
|
|
- The Closed-Face CSW line will be discontinued once inventory is depleted
- Limited stock available. Please contact JDV for stock check before ordering
|
Wire Size
AWG |
Part Number
Bit & Sleeve |
Wire Diameter |
Terminal Hole
Diameter |
Min Terminal
Spacing |
"A" Diameter |
Number of
Insulated
Loops |
|
in |
mm |
in |
mm |
in |
mm |
in |
mm |
| Cut,
Strip and Wrap Bits and Sleeves |
|
22 |
79223 |
0.050-0.054 |
1.27-1.37 |
0.07 |
1.78 |
0.19 |
4.83 |
0.25 |
6.35 |
3/4 |
|
22 |
79224 |
0.054-0.058 |
1.37-1.47 |
0.07 |
1.78 |
0.2 |
5.08 |
0.25 |
6.35 |
3/4 |
|
26 |
79262 |
0.026-0.030 |
0.66-0.76 |
0.07 |
1.78 |
0.16 |
4.06 |
0.21 |
5.33 |
3/4 |
* Special order only. May require minimum quantity order.
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